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Building Front Recovery for Better Half

1/27/2023

 

impulse buy!

1/24/2023

 
This was the scene yesterday morning.  Snowmageddon 2023!
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It didnt last.

Anyways, i hit the road and made if halfway to my destination, when i blew the cooler line for the transmission.
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It was rough, we lost about 8 qts of fluid, and fast. We were sitting at a traffic light, and when the light turned green, the truck wouldnt go!  Thankfully there was a Turkey Hill across the street, so i wandered over, grabbed a couple quarts of oil and dumped em down the dipstick so i could get the truck off the road.  Found the leak, got lucky and was able to shorten the hose and put it back together.  With that fixed we resumed our trip, which was to go pick up this:
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Home Depot truck!
Its a 2008 F350.  2wd 5.4l with 305,000 miles on the clock!  Picked it up for cheap because realistically aside from the bed, the truck isnt really worth much.
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All i really care about is the bed, and its in pretty good shape overall.  Picked the truck up for less than the cost of an aluminum flatbed, so im calling it a win!

This bed will look really nice on the back of the '96 F250...

Designing a tracbar!

1/14/2023

 

Better Half Pt.11 - Brakes!

1/6/2023

 
So the brake system is now complete.

Were now rocking a master cylinder & brake booster for a 1996 F350, to match the axles
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Brakes are plumbed to the front axle:
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...and thanks to a spool of tubing...
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The rear half of the brakes are completely replumbed as well!
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This i thought was interesting.  Rough Country extended stainless brake line for a bronco with 4-6" of lift, next to the OEM F350 brake hose:
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The stainless line is only 1" longer than the OEM hose, which means for most mildly lifted trucks, the OEM F350 hose is just fine.  I already had the extended line though, so i used it.

So with the brake lines done, theres not much left to do under the truck, so its time to move under the hood!

PMGR starter upgrade & 3G alt repairs

12/30/2022

 

Better Half Pt.10: shocking front recovery

12/22/2022

 
Ok sorry, that was a terrible pun.
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Front shocks!
Bilstein 5125, with the old shock towers off the big bronco:
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​From there i got tired of tripping over the front bumper so i decided to put it on the truck.

Fairly easy to do, just extend the notch Ford put in the bumper to clear the leaf springs on the F250/350s to clear our longer SD springs:
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​Success! the bumper fits now:
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​I had to notch the bottom of the bumper bracket slightly, and i had to transfer the lower hole from the frame thru Sky's bracket, since they didnt include that hole in their hangar for some reason:
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So while i was there, i decided i might as well add a front receiver to this thing
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notch cut:
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​...and the hitch in its new home:
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I dont think the main tube being .120" wall is sufficiently beefy, so i added some extra braces to strengthen it up a bit:
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For the hell of it, i grabbed my x8000i and decided to see how it would look:
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...but back to the bronco, the bumper is now installed!
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Tucked up nice and tight:
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im diggin it!
ill get around to wiring the bronco up for the winch whenever i get around to replacing the battery cables. For now im calling this project done.  Next up:  getting the brake system replaced!

tracbar for the '90 (Better Half Pt.9)

12/17/2022

 
Decided to get the tracbar for the Better Half done this week:
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Mocking it up, the bar needs to be roughly here, to match the draglink angle
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Took some time with the upper mount, as i wanted something that would bolt up in place of the original TTB pivot, so i didnt have to drill any more holes in the frame:
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...and installed!
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​The lower mount on the axle
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​...and done!
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​Im not in love with the lower mount, but i think itll do the job ok. I would have preferred to put the mount closer to the knuckle to get the bar longer but im pretty sure it would have hit the springs when the pass side drooped out, so i had to compromise. Im not building a hardcore long-travel rock crawler anyways, so i think itll be ok as is.

moving inside for the winter!

12/12/2022

 
So the garage is clean
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...which can only mean thing thing:  the bronco is inside!
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and the mountain of parts continues to grow:
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Now that it's inside, the very next thing we're going to do, is get a tracbar made for the front.  Stay tuned!

Better Half's tailgate fixed!

12/2/2022

 
Let's fix that tailgate!
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Couldnt get the window to go down.  Had to resort to drastic measures to get the regulator out, but we were successful.  We had some issues with the wiring harness that needed to be resolved
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...but in the end we were successful!

AOAA recap, Pt.2

11/18/2022

 
Alright we're trying this YT thing.
I recommend watching Joe's video, he's got a pretty good overview of the day in his: 

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