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Better Half gets Driveshafts

2/24/2023

 

One-ton brakes for Better Half

2/10/2023

 

90 Bronco P.5: The D60 is in!

9/18/2022

 
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​Threw on an old diff cover i had, RuffStuff maybe? Dont remember anymore. Lube locker gasket as i have them on multiple trucks now with no leaks:
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Pretty sure thats the cover i used to run on the D70 in the rear of the 88 as the lower edge is ground down pretty good.

Got that Carolina Squat yo!
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Pretty sure its sitting at 4" of lift. i was surprised at how good the the drag link angle looks considering its stock F350 steering with a stock bronco pitman arm. I might try to get my hands on an F350 arm since theyve got ~1" more drop just to level it out a bit more, but i dont think i need to spring for a proper drop pitman arm.  I gotta root around in the garage and see what i have. I have parts to build a tracbar but thats coming later. Tires are a junk set of 305/70R16 on stock Ford wheels, because its what i have for rollers. We have a set of 315/70R17 we bought on CL for cheap in the garage ready to go, just dont have a set of wheels for it yet, that one is up to the wife since its her truck.
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​I have a set of F350 shock towers in the garage that will go on the front eventually. For now my goal is to get the rear lifted and the 10.25 in so i can pause, clean up, take a trip to the scrap yard, and then roll this thing into the garage for the rest of the rebuild. It hasnt run in years so its gonna need a major tuneup at the very least (it also needs a gas tank, fuel pump & skid plate) and who knows if the transmission even shifts. I want to open up the tcase to inspect the pump, the exhaust is rotted out and falling apart.....the list goes on.

90 Bronco P.4: setting up the front end

9/17/2022

 
Cant leave it like this forever!
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Scored a set of leaf springs out of an Excursion pretty cheap a while back, so we're going to use the front set!
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​the Excursion guys hate these leafs, they think theyre too soft and usually switch to V-codes out of the Superdutys.  So hopefully these will be just right for a bronco!
These things are a bit rough though.  All the anti-friction pads are shot, and the center pins look rough, so its all getting replaced
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New anti-friction material from Speedway, and a set of new pads from Dorman:
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Wire wheel, paint, new pads, bushings, center pins and done!
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We're using the 2wd version of a 2" shackle reversal for a 85-91 F250/F350 from Sky's Offroad Design, along with quite a few other parts from them that you'll see show up as this project moves along
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Sky's low clearance shackle hangars
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...and the front hangar installed!  The 2wd hangar fits right up on the bronco's frame like it was made for it.  The 2wd version comes with plates for the inside of the frame horns to box them up a bit so its nice and stiff once its all bolted together.
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New shackles
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...and the leafs installed!
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Next up: getting that D60 installed!

90 Bronco P.2: lets build a Dana 60!

9/7/2022

 
Absolutely scored on this deal.  Back over the winter i found a 97 Ford D60 still in a truck in a junkyard.  Got it pulled and dropped right into the back of my truck for $250!  Wasnt easy getting it back out of the truck though....
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So lets get this thing cleaned up a bit, shall we?
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You could tell it came from a plow truck.  Everything rusty, but also new seals and clean grease everywhere
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My little helper getting in there and scraping grease and grime off it
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Cutting off the sway bar bracketry, along with the retainer for the ubolts and the tracbar
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Housing needle-scaled and wire wheeled
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Pressing balljoints
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...and getting a fresh coat of paint!
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Diff out, shaft & pinion seals changed
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...and the final reassembly
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