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Explorer Seat Swap

2/21/2025

 
Got the F250 in the driveway for a much needed upgrade
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The drive seat is whooped. Side panel broken, seat cushion shot, lumber bag turned to dust and fell out of the seat years ago. 
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Its long overdue for replacement.  So lets get that seat out
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Broke both outer bolts off, but the seat is out
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...and here it is, next to the explorer seat i bought to replace it almost a year ago!  It looks even worse next to the replacement seat
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So lets compare the seat bases.  The explorer seat is full power everything whereas the F250 seat only had a power lumbar bag so its quite different under there
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Closeup of the two:
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Not sure how challenging this is gonna be, but its gonna be easier if i can move the seat.  So that means weve got to fix the wiring
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This is a simple enough fix; i just cut the plug off my original seat and spliced it onto the explorer seat
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Next thing is to remove the mount for the fixed half of the seatbelt.  Im planning on reusing the original mount in the truck
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Ok, much better
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I cut the rivets and removed the seat base off the original seat, so i could see more easily how different they are
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At first glance, they look like theyre way off
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I figured theres not much use in speculating, lets just set the seat in the truck
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Interestingly, with the rear right hole slipped over the locating stud, the rear mounts are surprisingly close to working with only some minor work to the rear left hole
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up front isnt so great though
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Looking at it, the seat has a ton of adjustment forward/backward
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This also looks like itll be a lot easier to mount the seat too
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So i went back to the original seat base and cut one of the mounting tabs off
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The rough idea, this actually looks like itll be pretty easy to do
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Trimmed a little bit of material off the explorer seat base
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...and then welded that tab onto the frame
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...and with that done....the seat is in!
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The other 3 mounts laded flat on the floor, so i simply drilled new holes and bolted the seat down in place
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Super comfy, and having all those adjusts is pretty sweet!  The seat matches the center jump seat pretty well; i think once i get the passenger seat swapped in it will be hard to tell i changed out the seats at all.

all fixed up

2/8/2025

 
​The new coolant manifold showed up last night
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Wasnt expecting it to come w/o the threaded fitting, so i had recover that from the old manifold
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...installed...
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...and finally done!
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​Me and the little dude took it to the carwash to get the road salt off, just in time for it to snow again tonight and all next week
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...oh yeah, and i still havent found my damn ratchet!!

wheres my damn ratchet

2/4/2025

 
Intake off
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intake on
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stove fixed
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...and engine back together!
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...or not
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Stem rotted out and snapped off in my hand.  Cant get one til Friday, and the plenum and distributor will have to come back off to replace it.  Still dont know where my ratchet is either.

maintenance mode

2/2/2025

 
Green one is back in the garage again.

Timing cover started leaking at the coolant feedthru to the block
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​
​Figured its been ~110k since i had the timing cover off last, so id throw a pump & chain at it while i was in there
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Going back together
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It was at this point that the drive motor for the lower augur in the pellet stove died
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​Still waiting on parts to fix that, but moving on, i finished putting the cooling system back together and decided to pressure test it before going any further.  Then i found a leak on the passenger side of the intake where it meets the head.  So as of this morning the intake is off:
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Tomorrow im going to clean up all the surfaces are start putting it back together.

Spent a good half hour today looking for my 1/4" ratchet w/ 7/16 deep socket that i apparently misplaced yesterday.  Gone forever it seems.

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